
Our vertically integrated metal manufacturing capabilities support complex structures, enclosures, armored systems, and mission-critical components with repeatable quality and rapid turnaround.
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From structural components to advanced survivability systems, our composite manufacturing expertise enables optimized weight reduction without sacrificing durability or protection.

Ravelin Defense develops scalable ballistic protection systems tailored to evolving threat environments and operational requirements across land, sea, and air platforms.
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Our blast attenuation systems are engineered to minimize transferred forces during blast events while improving occupant safety, mission readiness, and platform performance.

Ravelin Defense provides agile engineering support across the full product lifecycle — from concept development and rapid prototyping to testing, integration, and scalable production.

Advanced armor protects vehicles, naval platforms, and aircraft from ballistic, blast, and impact threats. It ensures protection, durability, and mobility while optimizing weight a...

Designed energy-absorbing seats and vehicle accessories that enhance safety, comfort, and durability in demanding environments.

Precision enclosures and sub-assemblies engineered to deliver optimal protection, compact design, and reliable performance in demanding environments.

Unrivaled dedication to quality and precision for critical applications across land, sea, and air.
We support the defense, security and commercial industries, specifically providing survivability and protection solutions across the following domains:
Land: Lightweight composite armor for infantry vehicles, energy-attenuating seating systems, and specialty transport vehicles.
Air: blast protection integrated into the airframe and crew stations, cockpit doors and security systems that harden the most critical node on the aircraft.
Sea: NAVSEA-approved structural fabrication and precision enclosures for surface vessels and submarinesAir: blast protection integrated into the airframe and crew stations, cockpit doors and security systems that harden the most critical node on the aircraft.
Infrastructure & Security: Patented secure doors, vaults, and structures protecting people and sensitive materials from bullets, blasts, and forced entry.
Ravelin Defense takes a fully integrated approach — using advanced modeling and simulation tools to validate a design before a single part is built, then leveraging in-house rapid prototyping capabilities to bring it to life quickly and accurately.
Before fabrication begins, our engineers analyze ballistic and blast effects using state-of-the-art hydrocodes (including CTH Code) and non-linear computational methods to predict the dynamic response of structures, vehicles, and occupants under impact and high-G load conditions. These tools have been refined over 20 years and more than 10,000 ballistic shots and blast tests, giving us high confidence in design performance before committing to hardware.
Once a design is validated computationally, we move directly into prototyping. Our in-house capabilities span metal fabrication, machining, welding, composite molding, tooling, and structural bonding — all built directly from solid models for speed and accuracy. Every prototype is produced under our ISO-9001 controlled quality system, ensuring the transition from test hardware to full-rate production is seamless.
AS9001 aerospace-specific certification
NAVSEA certified welders
AWS (American Welding Society) certified welders
ASNT and AWS certified weld inspection
DFARS material compliant
ITAR compliant
ISO 9001:2015
Raytheon approved processes
NIST and CMMC cybersecurity compliant
DDTC registered
Additionally, our products are tested and qualified to several military and industry standards, including MIL-STD-810 (environmental testing), FMVSS (Federal Motor Vehicle Safety Standards), and NAVSEA requirements for naval platforms, which reflect the rigorous quality standards our products must meet.
We understand the importance of quality and have the equipment, expertise, and processes in place to achieve the highest standards. We utilize comprehensive testing and inspection methods to ensure product quality and compliance with requirements. Inspection activities are conducted throughout the production cycle, including pre-production, in-process, final, and post-production inspections, providing continuous verification and quality assurance at every stage.
Inspection Methods & Certifications
AWS CWIs on Staff
ASNT VT Level II Inspectors on staff
NAVSEA and AWS qualified welders on staff
NAVSEA S9074-AQ-GIB-010/248 Approved Welder Workmanship Training Program
NAVSEA T9074-AQ-GIB-010/271 Approved Written Practice for NDT Personnel Qualification and Certification
Approved Third-party supplier for Level III NDE testing for PT, MT, UT, and RT
Certificate of Conformance (CoC) on all materials (including paint)
Certified Material Test Reports (CMTR)
APQP Part Production Approval Process (PPAP)
AS9102 First Article Inspection Report (FAIR) upon request utilizing Net Inspect
Government Source Inspection (GSI) hold points
Customer Source Inspection (CSI) hold points
Inspection tools calibrated to NIST standards and ISO 9001:2015 certification
Preventative maintenance per manufacturer’s specifications
Routine inspection and servicing of welding machines
Leak or pressure testing of equipment
Third-party inspections of complex manufacturing equipment
Additionally, in-house engineers and welders design and construct custom jigs and fixtures to help maintain precise Geometric Dimensioning and Tolerance (GD&T) specifications.
If you're interested in supplying materials, components, or services to Ravelin Defense, contact our procurement team directly through our website. We're always looking to expand our supplier base with partners who meet our quality and compliance standards.
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