Capabilities

Integrated engineering and manufacturing

We combine advanced engineering, precision manufacturing, and survivability expertise to deliver high-performance solutions for mission-critical applications across land, sea, air, and infrastructure.

Male welder wearing protective gear and gloves stands with arms crossed in a workshop.
Metal Manufacturing
Prototype to Full-Rate Production
Precision Weldments
Integrated Finishing & Paint
CNC Machining
Sheet Metal Fabrication
Capability Highlights
Sheet Metal Fabrication
Large Structural Assemblies
Metal Manufacturing

Our vertically integrated metal manufacturing capabilities support complex structures, enclosures, armored systems, and mission-critical components with repeatable quality and rapid turnaround.

Composite Manufacturing
Advanced Composite Layup
Structural Composite Assemblies
Vacuum Infusion Processes
Rapid Prototyping
Marine & Aerospace Applications
Lightweight Armor Integration
Composite Manufacturing

From structural components to advanced survivability systems, our composite manufacturing expertise enables optimized weight reduction without sacrificing durability or protection.

Ballistic Protection
Vehicle Armor Systems
Transparent Armor Integration
Platform Survivability Upgrades
Lightweight Armor Solutions
Threat Analysis & Validation
Multi-domain Protection Systems
Ballistic Protection

Ravelin Defense develops scalable ballistic protection systems tailored to evolving threat environments and operational requirements across land, sea, and air platforms.

Blast Energy Attenuation
Energy Absorbing Seating
Blast Mats & Flooring
Shock Mitigation Systems
Occupant Protection Solutions
Vehicle Integration
Custom Survivability Engineering
Blast Energy Attenuation

Our blast attenuation systems are engineered to minimize transferred forces during blast events while improving occupant safety, mission readiness, and platform performance.

Advanced Engineering
Test & Validation
Survivability Analysis
CAD & Digital Engineering
Production Engineering Support
CAD & Digital Engineering
Rapid Prototyping
Advanced Engineering

Ravelin Defense provides agile engineering support across the full product lifecycle — from concept development and rapid prototyping to testing, integration, and scalable production.

Products

Designed to enhance survivability and operational effectiveness

Armor
Armor

Advanced armor protects vehicles, naval platforms, and aircraft from ballistic, blast, and impact threats. It ensures protection, durability, and mobility while optimizing weight a...

Energy Absorbing Seats & Vehicle Accessories
Energy Absorbing Seats & Vehicle Accessories

Designed energy-absorbing seats and vehicle accessories that enhance safety, comfort, and durability in demanding environments.

Precision Enclosures & Sub Assemblies
Precision Enclosures & Sub Assemblies

Precision enclosures and sub-assemblies engineered to deliver optimal protection, compact design, and reliable performance in demanding environments.

Four construction workers in helmets and vests discussing blueprints on a workbench with metal tools.
QUALITY SYSTEMS & STANDARDS
We bring the same level of rigor and expertise to every domain, ensuring consistency in quality, reliability, and execution - regardless of platform or environment.
60 years of expertise

Unrivaled dedication to quality and precision for critical applications across land, sea, and air.

Frequently Asked Questions

Find answers to common questions about our capabilities, process, and commitment to quality.

Have a specific requirement?
What industries does Ravelin Defense support?

We support the defense, security and commercial industries, specifically providing survivability and protection solutions across the following domains:

Land: Lightweight composite armor for infantry vehicles, energy-attenuating seating systems, and specialty transport vehicles.

Air: blast protection integrated into the airframe and crew stations, cockpit doors and security systems that harden the most critical node on the aircraft.

Sea:  NAVSEA-approved structural fabrication and precision enclosures for surface vessels and submarinesAir: blast protection integrated into the airframe and crew stations, cockpit doors and security systems that harden the most critical node on the aircraft.

Infrastructure & Security: Patented secure doors, vaults, and structures protecting people and sensitive materials from bullets, blasts, and forced entry.

How does Ravelin Defense move from concepts to validated solutions?

Ravelin Defense takes a fully integrated approach — using advanced modeling and simulation tools to validate a design before a single part is built, then leveraging in-house rapid prototyping capabilities to bring it to life quickly and accurately.

Before fabrication begins, our engineers analyze ballistic and blast effects using state-of-the-art hydrocodes (including CTH Code) and non-linear computational methods to predict the dynamic response of structures, vehicles, and occupants under impact and high-G load conditions. These tools have been refined over 20 years and more than 10,000 ballistic shots and blast tests, giving us high confidence in design performance before committing to hardware.

Once a design is validated computationally, we move directly into prototyping. Our in-house capabilities span metal fabrication, machining, welding, composite molding, tooling, and structural bonding — all built directly from solid models for speed and accuracy. Every prototype is produced under our ISO-9001 controlled quality system, ensuring the transition from test hardware to full-rate production is seamless.

What certifications does Ravelin Defense maintain?

AS9001 aerospace-specific certification

NAVSEA certified welders

AWS (American Welding Society) certified welders

ASNT and AWS certified weld inspection

DFARS material compliant

ITAR compliant

ISO 9001:2015

Raytheon approved processes

NIST and CMMC  cybersecurity compliant

DDTC registered

Additionally, our products are tested and qualified to several military and industry standards, including MIL-STD-810 (environmental testing), FMVSS (Federal Motor Vehicle Safety Standards), and NAVSEA requirements for naval platforms, which reflect the rigorous quality standards our products must meet.

What are Ravelin Defense’s Inspection Processes & Standards?

We understand the importance of quality and have the equipment, expertise, and processes in place to achieve the highest standards. We utilize comprehensive testing and inspection methods to ensure product quality and compliance with requirements. Inspection activities are conducted throughout the production cycle, including pre-production, in-process, final, and post-production inspections, providing continuous verification and quality assurance at every stage.

Inspection Methods & Certifications

AWS CWIs on Staff

ASNT VT Level II Inspectors on staff

NAVSEA and AWS qualified welders on staff

NAVSEA S9074-AQ-GIB-010/248 Approved Welder Workmanship Training Program

NAVSEA T9074-AQ-GIB-010/271 Approved Written Practice for NDT Personnel Qualification and Certification

Approved Third-party supplier for Level III NDE testing for PT, MT, UT, and RT

Certificate of Conformance (CoC) on all materials (including paint)

Certified Material Test Reports (CMTR)

APQP Part Production Approval Process (PPAP)

AS9102 First Article Inspection Report (FAIR) upon request utilizing Net Inspect

Government Source Inspection (GSI) hold points

Customer Source Inspection (CSI) hold points

Inspection tools calibrated to NIST standards and ISO 9001:2015 certification

Preventative maintenance per manufacturer’s specifications

Routine inspection and servicing of welding machines

Leak or pressure testing of equipment

Third-party inspections of complex manufacturing equipment

Additionally, in-house engineers and welders design and construct custom jigs and fixtures to help maintain precise Geometric Dimensioning and Tolerance (GD&T) specifications.

How do I contact Ravelin Defense regarding supplier opportunities?

If you're interested in supplying materials, components, or services to Ravelin Defense, contact our procurement team directly through our website. We're always looking to expand our supplier base with partners who meet our quality and compliance standards.

Have a specific requirement?
Equipment

Equipment that supports precision, scale, & repeatability.

Ravelin Defense invests in state-of-the-art equipment  and highly-skilled operators across our four facilities to produce some of the most complex fabrications in the industry. Click below to learn more.

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RAVELIN DEFENSE

We design and build to meet today’s needs and tomorrow’s threats.

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